Durable Die Cutting Machine for Heavy-Duty Punching and Cutting Operations

• Customization: Available
• Certification: ISO
• Condition: New
• Model NO.: KB500
• Working Mode: Continuous
• Installation: Vertical
• Usage: Paper Machinery, Packing Machinery, Ship, Elevator, Stage Machinery, Chemical Machinery, Construction Machinery, Metallurgical Machinery
• Power Source: Pneumatic
• USD1: Punching Machine,Punching Machine
• USD2: Eccentric Presses, Knuckle Joint Presses
• USD3: Deep Drawing Press Machines, Mechanical Shears
• USD4: Punching Machine, Die Cutting Machine, Cutting
• Optional: Rotary Joint
• Optional2: End-Face Air Intake Cover
• Weight: 135kg
• Rpm: 1000rpm
• Transport Package: Wooden Case
• Specification: KB400
• Trademark: TND
• Origin: Jinan China
• HS Code: 8483600090
• Production Capacity: 10000 PCS/Year

Product Description

KB Series Thin-type Pneumatic Clutch Brake Product Manual

I. Product Overview
Introducing the KB Series Thin-type Pneumatic Clutch Brake, a pinnacle of innovation meticulously crafted by Shandong Tenord Machinery Equipment Co., Ltd. This groundbreaking product elegantly merges a clutch with a brake to form a spring-brake combination. Boasting superior performance and a one-of-a-kind design, it demonstrates remarkable adaptability and reliability across a myriad of industries.

Presenting the KB500 Dry Pneumatic Clutch Brake, the cornerstone of our clutch brake series. With a sleek outer diameter of 497mm, it is purpose-built for 110-125 ton pneumatic power presses, bench-type presses, and 120 ton powder compacting presses. This unit achieves unparalleled performance, delivering a robust 7300N·m transmission torque and 3800N·m braking torque at a 6.0 bar operating pressure.
Its sophisticated design is particularly ideal for settings where:
Space is at a premium
Rapid assembly is crucial
Ultra-responsive operation is key (sub-30ms engagement/disengagement time)
For an extensive array of technical documentation, including:
Comprehensive performance specifications
Detailed engineering drawings (available in 2D/3D CAD formats)
Application-specific torque curves for precise needs
Routine and specialized maintenance protocols
Reach out to our expert engineering team for OEM technical support and tailor-made solutions. We offer complete GD&T documentation to ensure flawless integration with your existing equipment.

Model	Clutch Torque (Kgm)	Clutch Torque (Nm)	Brake Torque (Kgm)	Brake Torque (Nm)	Max RPM	Air Pressure (bar)	Weight (kg)
KB25	26	260	18	180	3000	5-7	15
KB50	52	520	36	360	3000	5-7	25
KB100	104	1040	72	720	2500	5-7	40
KB200	208	2080	144	1440	2500	5-7	65
KB400	416	4160	288	2880	2000	5-7	95
KB500	520	5200	360	3600	2000	5-7	110
KB600	624	6240	432	4320	1800	5-7	125
KB800	832	8320	576	5760	1800	5-7	145
KB1200	1248	12480	864	8640	1500	5-7	175
HT1500	1560	15600	1080	10800	1200	5-7	200
HT2150	2236	22360	1548	15480	1200	5-7	245
HT2900	3016	30160	2088	20880	1000	5-7	300

(I) Application Fields
This versatile product finds extensive applications in industries including forging, printing, textiles, welding, and shipbuilding. It garners exceptional acclaim in sectors like metal processing, paper processing machinery, woodworking machinery, and fiber machinery.

II. Product Advantages
(I) Compact Structure
- Small Axial Size and Light Weight: This feature ensures low inherent rotational inertia, significantly decreasing the overall volume and weight of the equipment while maintaining excellent performance. Consequently, it boosts the operational efficiency of the equipment.
(II) Safe and Reliable
- Asbestos-free Friction Material: Our product employs asbestos-free friction materials, eliminating health risks associated with asbestos and meeting contemporary environmental and safety standards, offering users a secure and dependable experience.
(III) Easy Maintenance
- Hassle-free Friction Pad Replacement: Our design allows for easy replacement of friction pads without disassembling the clutch, significantly cutting down on maintenance costs and time, enhancing efficiency, and minimizing equipment downtime.
(IV) Excellent Heat Dissipation Performance
- Unique Disc Arc Design: This innovative design greatly enhances the product's heat dissipation capacity, effectively lowering operational temperatures, extending product lifespan, and ensuring equipment stability during prolonged high-load operations.
(V) Quick Response
- Rapid Clutching and Braking: With a swift response speed, it efficiently accomplishes clutching and braking functions, fulfilling the quick response demands of various mechanical equipment, thus boosting production efficiency.
(VI) Diverse Connection Methods
- Versatile Connection Options: Featuring multiple connection methods, this product can adapt flexibly to different site requirements, exhibiting exceptional adaptability to precisely align with various equipment types.


III. Product Structure
The pneumatic clutch brake is composed of the following key components:
- Clutch Body: Mounted on the equipment's main shaft, the center hole size is customizable according to client specifications (refer to the sample for size range), serving as the clutch's core component.
- Clutch Ear Plate and Brake Ear Plate: Expertly connected to the flywheel and machine body of the equipment through four precision-engineered pins, guaranteeing the seamless and stable operation of both the clutch and brake systems.
- Friction Pads (Blocks): These indispensable components are pivotal in the clutching and braking process, facilitating the smooth transmission and precise interruption of power.
- Clutch Pins, Brake Pins and Locking Plates: Essential for connecting and securing various components, the locking plates are skillfully embedded in the pin grooves and meticulously anchored to the flywheel or machine body with screws, preventing any undesirable axial movement of the pins.


IV. Working Principle
(I) Clutching Process
External compressed air dynamically enters the clutch cylinder via the intake hole, driving the piston into motion. This action, along with the friction pads, clutch body, and flat key, ensures that the driven part is effectively rotated, achieving flawless clutch engagement and seamless power transmission.

(II) Braking Process
Upon halting the air supply, the piston is smartly propelled in the reverse direction by the spring's force. Through the interaction of the friction pads, clutch body, and flat key, the driven part is swiftly braked within a mere 0.01 - 0.02 seconds, guaranteeing the equipment stops with remarkable speed and efficiency.

V. Installation Requirements
(I) Hole Diameter and Parallelism Requirements
The installation holes for the four pins must adhere to an H7 tolerance, and the hole centers must be precisely parallel to the main shaft center, ensuring impeccable installation accuracy and unmatched stability of the pins.

(II) Geometric Tolerance and Roughness Requirements
The geometric tolerance and surface roughness of the center hole and keyway are mandated to strictly follow national standards. Similarly, the customer's main shaft must meet these rigorous requirements to enhance overall product performance and reliability.

(III) Installation Sequence Suggestions
Customers have the flexibility to decide the installation sequence based on varying scenarios. Typically, installing the clutch and brake ear plates, pins, and locking plates first, followed by the clutch brake body, is recommended for optimal results.

(IV) Installation Notes for Square Pins
Square pins are ingeniously designed to mitigate errors in installation size between two pins and counteract the thermal deformation of the plate due to clutch heating. It is crucial to ensure that the two flat surfaces of the square pin remain parallel to the radial direction of the ear plate.

(V) Sealing Requirements for Axial Air Intake
For axial air intake systems, it is vital to install sealing caps at both ends of the clutch to effectively prevent any gas leakage, maintaining system integrity.

(VI) Check after Installation
Post-installation, it is imperative that both the clutch end and brake end move effortlessly, ensuring the flawless and reliable operation of the clutch and brake mechanisms.

Product Description

VI. Product Maintenance
(I) Professional Maintenance Suggestions
Our esteemed clientele can rest assured knowing that each and every clutch distributed by Shandong Tenord Machinery Equipment Co., Ltd. undergoes rigorous quality assurance procedures before reaching your hands. It is important to note that unauthorized disassembly of the clutch is strictly prohibited. Should any damage arise from such actions, our company cannot assume responsibility. However, should you encounter any quality-related concerns, we encourage you to reach out to us promptly. Our dedicated team is committed to resolving any issues with unparalleled efficiency.

(II) Friction Pad Replacement Method
The friction pads, integral components of our Heavy-Duty Clutch Brake Punching Machine for Eccentric Presses, are designed for longevity yet will inevitably require replacement after extensive use when signs of wear become apparent. Our company has ingeniously engineered the replacement process to be straightforward, eliminating the need for disassembling the ear plates and clutch. Follow these simple, detailed steps to maintain optimal performance:
- Replacement without Air Supply: Begin by loosening the clutch ear plate. Proceed to remove the bolts and nuts securing the friction pads. Replace these with brand new friction pads, ensuring that you tighten the bolts and nuts securely afterwards.
- Replacement with Air Supply: Similar to the above method, start by loosening the brake ear plate and follow the aforementioned steps to insert new friction pads for seamless operation.

(III) Timing for Friction Pad Replacement
- In machinery like presses, a failure to achieve rated capacity could signal the need for friction pad replacement.
- When the friction pads have worn down to more than half of their original thickness, timely replacement is crucial for maintaining machine efficiency and safety.

VII. Product Selection
Choosing the perfect clutch for your equipment is paramount, as it directly influences the operational success and longevity of your machinery.
- Consequences of Improper Selection: Opting for a clutch that is too small may hinder achieving the necessary capacity, while choosing an excessively large one can inflate costs and lead to overheating, thereby accelerating friction pad wear and expediting the deterioration of sealing rings.
- Selection Suggestions: Explore our comprehensive range of samples or engage with our knowledgeable technicians for expert advice in selecting the ideal clutch that meets your precise needs. We are poised to assist you with professional recommendations.

VIII. Safety Precautions
(I) Protection during High - speed Rotation
For your safety, it is imperative to avoid any contact with the clutch while it is operating at high speeds, as this can pose significant risks.

(II) Protection from High Temperature
After the clutch ceases its operation, it remains exceptionally hot. Refrain from direct contact to prevent burns. Allow approximately 30 minutes for the clutch to cool to ambient temperature before performing any maintenance tasks.

(III) Side Protection
To prevent accidents from potential flying debris, one must never position themselves to the side of a rotating clutch. Always ensure a protective cover is securely in place during operation.

(IV) Attention during Ventilation Operation
During the processes of ventilation or air stoppage, it is crucial to keep fingers clear of the friction pads to avoid injury through pinching.

(V) Safety of Internal Structure
The clutch's internal structure features springs, making it vital that only professionals handle any necessary disassembly. Unauthorized tampering is prohibited to prevent personal injury.

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